Harmonic diagnostic tool leading predictive maintenance
Harmonic diagnosis technology enables predictive maintenance of electrical equipment.
Issues in Equipment Maintenance Operations - Difficulties in technical inheritance of maintenance operations (aging workforce, reliance on individual skills) - Inspection work during busy periods is challenging due to the need for equipment shutdowns - Due to the presence of specialized and time-consuming inspection equipment, superficial measures such as replacing degraded parts have become the main focus. ↓ The solution to the above issues is predictive maintenance using harmonic diagnosis technology. 【Harmonic Diagnosis Technology】 This is a technology that utilizes harmonics from the secondary to the 40th order superimposed on the power supply current of electrical equipment to diagnose without stopping the equipment. After measuring harmonics from over 10,000 units of equipment for more than 10 years and disassembling and verifying the equipment, it was found that there is a strong correlation between the degradation points and degree of electrical equipment and the characteristics of the harmonics. The diagnostic devices using harmonic diagnosis technology are KS-3000A/KS-2000A and HM-3000AI. 【Features of the Harmonic Diagnostic Device】 1. Non-contact diagnosis: Collects harmonic components from the cable parts of the distribution board 2. Live-line diagnosis: Operates in the running state 3. Diagnosis possible without experts (AI analysis function): Evaluates diagnosis results on a five-point scale 4. Portable and easy to carry 5. Realization of predictive maintenance: Graphs the diagnosis results for trend management, enabling degradation prediction
- Company:日本メカトロン 大阪事業所
- Price:5 million yen-10 million yen